The only hydraulic pressure car gear shaft outer circle special machine in Asia, with a grinding wheel size of up to: Ø 455x (50-300) x254, increasing processing efficiency by more than 10 times, significantly saving manpower and processing time.
⚫ Hydrostatic spindle run out<0.5 μ m.
⚫ Equipped with X-axis static pressure slide rail, high rigidity and high load can easily achieve 0.1 μ m micro feed, further extending the screw
More than twice the service life.
⚫ The efficiency of heavy cutting and the processing performance of mirror level.
⚫ Best modular design.
⚫ Ultra high rigidity and shock absorption capability, compared to traditional ball bearings or dynamic pressure bearings in terms of heavy grinding ability
The spindle has a processing efficiency of more than 10 times, greatly saving manpower and processing time.
⚫ The main structure of the machine includes the base, workpiece spindle seat, tailstock, and grinding wheel spindle seat, all of which have been numerically simulated
CFD and Lattice Boltzmann Numerical Method (LBM) analysis are used to optimize mechanical structures. Can make the whole machine
Dynamic structural optimization significantly reduces the probability of stress deformation.
⚫ Contact surfaces such as guide rails, grinding wheel spindle seats, workpiece spindle seats, tailstock, and ball screw bearing seats are all through
Over precision machining provides maximum assembly accuracy and load distribution.
⚫ All use THK/NSK high-precision ball screws to ensure no backlash feed.
⚫ The tailstock design has high rigidity characteristics, and the tailstock sleeve adopts a Morse No. 4 taper top pin that can be used at the tail
Sliding inside the machine base. The pre tightening force of the sliding cylinder can be easily adjusted through the rear knob.
⚫ Through numerical simulation (CFD) and finite element analysis (FEM), Increase the area of V-shaped and rectangular guide rails,
The load distribution is uniform and stable.
⚫ 100% designed and manufactured in Taiwan, all castings undergo pressure relief procedures to ensure machine stability.
model |
Company |
CTS-100 |
controller |
Fanuc 0i-TF / Mitsubishi M80 |
|
Processing capability |
|
|
Maximum distance between two centers |
mm |
650 |
Maximum rotation diameter of workbench |
mm |
400 |
The maximum load-bearing capacity of the two centers |
kg |
35 |
Maximum outer diameter for work grinding |
mm |
380 |
grinding wheel |
|
|
Grinding wheel size (outer diameter x width x aperture) |
mm |
Ø455x(50-300)xØ254 |
speed |
rpm |
0~2000 |
Maximum weekly speed |
m/sec |
48 |
Work spindle head |
|
|
Top needle inclination |
-- |
MT:4 |
Spindle speed |
rpm |
20~600 |
Tail seat |
|
|
Top needle inclination |
-- |
MT:4 |
Tail seat axis movement distance |
mm |
25 |
workbench |
|
|
Minimum setting value |
mm |
0.001 |
motor |
|
|
Grinding wheel spindle motor |
kW |
11 |
Working spindle motor |
kW |
1.4(Fanuc)/ 2.2(Mitsubishi) |
Grinding wheel shaft seat feed servo motor (X-axis) |
kW |
1.4(Fanuc)/ 2.2(Mitsubishi) |
Workbench feed servo motor (Z-axis) |
kW |
1.4(Fanuc)/ 2.2(Mitsubishi) |
Spindle oil pressure pump drive motor |
kW |
1.5 |
Wheel shaft lubrication pump motor |
kW |
0.75 |
Cutting fluid pump motor |
W |
650 |
capacity |
|
|
Static pressure spindle oil tank |
liter |
60 |
Hydraulic lubricating oil tank |
liter |
60 |
water tank |
liter |
260 |
Mechanical dimensions/weight |
|
|
Net weight of the machine (approximately) |
kg |
5100 |
Machine footprint length (approximately) |
mm |
4720 |
Machine footprint width (approximately) |
mm |
3245 |
Machine height (approximately) |
mm |
2250 |
Standard accessories
Hydrostatic pressure bearing, grinding wheel, spindle
Fanuc CNC Controller
Diamond sanding pen holder (standard fixed type)
Grinding wheel, flange (with disassembly tools)
Φ455x(50-300)xΦ254
X/Z-axis Heidenhain ruler
X-axis hydrostatic sliding rail
Fuel tank and cooling system
Outer diameter measuring device
Anti collision (gap elimination) device
End face measuring device
Magnetic tape filter water tank
Full face protective sheet metal
Standard ejector pin
Work light
Toolbox (with tool set)
Choose accessories
Balance table and balance bar
Automatic three jaw pneumatic chuck
Workpiece support seat
Automatic balancing device for grinding wheel
Grinding wheel crane and lifting equipment
Oil mist recycling machine
transformer
Full tungsten steel top pin
Water tank freezer
Spare grinding wheel flange